分享:中頻爐可控矽損壞原因診斷經驗總結
發布時間:2015-11-16 責任編輯:sherry
【導讀】中zhong頻pin爐lu可ke控kong矽gui在zai平ping時shi使shi用yong過guo程cheng中zhong都dou經jing常chang會hui出chu現xian哪na些xie問wen題ti?出chu現xian這zhe些xie故gu障zhang的de原yuan因yin有you哪na些xie?今jin天tian小xiao編bian為wei大da家jia總zong結jie了le一yi些xie比bi較jiao常chang見jian的de可ke控kong矽gui損sun壞huai原yuan因yin和he診zhen斷duan經jing驗yan,在zai這zhe裏li與yu大da家jia一yi起qi分fen享xiang。
可控矽作為中頻爐設備的重要係統組成部分,一旦出現故障,往往會導致係統效率下降或停止運行,嚴重的甚至會造成設備本身的損壞。那麼,中zhong頻pin爐lu可ke控kong矽gui在zai平ping時shi使shi用yong過guo程cheng中zhong都dou經jing常chang會hui出chu現xian哪na些xie問wen題ti?出chu現xian這zhe些xie故gu障zhang的de原yuan因yin有you哪na些xie?今jin天tian小xiao編bian為wei大da家jia總zong結jie了le一yi些xie比bi較jiao常chang見jian的de可ke控kong矽gui損sun壞huai原yuan因yin和he診zhen斷duan經jing驗yan,在zai這zhe裏li與yu大da家jia一yi起qi分fen享xiang。
shouxianwomenlaikandiyizhongbijiaojingchangyudaodeguzhangwenti,najiushizhongpinlunibiankekongguishuilengtaoneiduanshuihuosanrexiaoguoxiajiang。zaichuxianzheyiwentishi,womenyinggaizuodediyibujianxiubuzhoujiushijishigenghuanshuilengtao。youshiguanchashuilengtaodechushuiliangheyalishizugoude,danshijingchangyouyushuizhidewenti,zaishuilengtaodebishanghuifuzheyicengshuigou,youyushuigoushiyizhongdaorexingjichadewuti,suiranyouzugoudeshuiliuliangliuguo,danyinweishuigoudegelishiqisanrexiaoguodadajiangdi。qipanduanfangfashijianggonglvyunxingzaijiaodiyugaiguoliuzhidegonglvxiayueshifenzhong,xunsutingji,tingjihouxunsuyongshouchumokekongguiyuanjiandexinbu,ruoganjiaodaotangshou,zegaiguzhangshiyouciyuanyinyinqide。
第二種經常遇到的中頻爐可控矽故障現象,相信很多工程師都曾經遇到過,那就是槽路連接導線有you接jie觸chu不bu良liang和he斷duan線xian情qing況kuang。遇yu到dao這zhe種zhong問wen題ti時shi,工gong程cheng技ji術shu人ren員yuan需xu要yao全quan麵mian檢jian查zha槽cao路lu連lian接jie導dao線xian,根gen據ju實shi際ji情qing況kuang酌zhuo情qing處chu理li。當dang槽cao路lu連lian接jie導dao線xian有you接jie觸chu不bu良liang或huo斷duan線xian情qing況kuang時shi,功gong率lv升sheng到dao一yi定ding值zhi後hou會hui產chan生sheng打da火huo現xian象xiang,影ying響xiang了le設she備bei的de正zheng常chang工gong作zuo,從cong而er導dao致zhi設she備bei保bao護hu動dong作zuo。有you時shi因yin打da火huo時shi會hui在zai可ke控kong矽gui兩liang端duan產chan生sheng瞬shun時shi過guo電dian壓ya,如ru果guo過guo壓ya保bao護hu動dong作zuo來lai不bu及ji,會hui燒shao壞huai可ke控kong矽gui元yuan件jian。該gai現xian象xiang經jing常chang會hui出chu現xian過guo電dian壓ya、過電流同時動作。
還(hai)有(you)一(yi)種(zhong)可(ke)控(kong)矽(gui)故(gu)障(zhang)是(shi)在(zai)平(ping)時(shi)的(de)工(gong)作(zuo)過(guo)程(cheng)中(zhong)比(bi)較(jiao)常(chang)見(jian)的(de),那(na)就(jiu)是(shi)脈(mai)衝(chong)觸(chu)發(fa)回(hui)路(lu)故(gu)障(zhang)。在(zai)設(she)備(bei)運(yun)行(xing)時(shi)如(ru)果(guo)突(tu)然(ran)丟(diu)失(shi)觸(chu)發(fa)脈(mai)衝(chong),將(jiang)造(zao)成(cheng)逆(ni)變(bian)開(kai)路(lu),中(zhong)頻(pin)電(dian)源(yuan)輸(shu)出(chu)端(duan)產(chan)生(sheng)高(gao)壓(ya),燒(shao)壞(huai)可(ke)控(kong)矽(gui)元(yuan)件(jian)。這(zhe)種(zhong)故(gu)障(zhang)一(yi)般(ban)是(shi)逆(ni)變(bian)脈(mai)衝(chong)形(xing)成(cheng)輸(shu)出(chu)電(dian)路(lu)故(gu)障(zhang),可(ke)用(yong)示(shi)波(bo)器(qi)進(jin)行(xing)檢(jian)查(zha),也(ye)可(ke)能(neng)是(shi)逆(ni)變(bian)脈(mai)衝(chong)引(yin)線(xian)接(jie)觸(chu)不(bu)良(liang),可(ke)用(yong)手(shou)搖(yao)晃(huang)導(dao)線(xian)接(jie)頭(tou),找(zhao)出(chu)故(gu)障(zhang)位(wei)置(zhi)。
可ke控kong矽gui冷leng卻que係xi統tong故gu障zhang也ye同tong樣yang是shi在zai中zhong頻pin爐lu運yun行xing過guo程cheng中zhong,比bi較jiao多duo發fa的de故gu障zhang問wen題ti之zhi一yi。由you於yu可ke控kong矽gui在zai工gong作zuo時shi發fa熱re量liang很hen大da,需xu要yao對dui其qi冷leng卻que才cai能neng保bao證zheng正zheng常chang工gong作zuo,一yi般ban可ke控kong矽gui的de冷leng卻que有you兩liang種zhong方fang式shi:一種是水冷,另一種是風冷。水冷的應用較為廣泛,風冷一般隻用於100KW以(yi)下(xia)的(de)電(dian)源(yuan)設(she)備(bei)。通(tong)常(chang)采(cai)用(yong)水(shui)冷(leng)方(fang)式(shi)的(de)中(zhong)頻(pin)設(she)備(bei)均(jun)設(she)有(you)水(shui)壓(ya)保(bao)護(hu)電(dian)路(lu),但(dan)基(ji)本(ben)上(shang)都(dou)是(shi)靠(kao)進(jin)水(shui)的(de)保(bao)護(hu),若(ruo)某(mou)一(yi)路(lu)出(chu)現(xian)水(shui)堵(du),是(shi)無(wu)法(fa)保(bao)護(hu)的(de)。
除chu了le上shang麵mian提ti及ji的de幾ji種zhong可ke控kong矽gui常chang見jian故gu障zhang之zhi外wai,電dian抗kang器qi故gu障zhang在zai一yi些xie比bi較jiao老lao的de中zhong頻pin爐lu設she備bei中zhong也ye比bi較jiao多duo發fa。由you於yu電dian抗kang器qi內nei部bu打da火huo造zao成cheng逆ni變bian側ce的de電dian流liu斷duan續xu,因yin此ci也ye會hui在zai逆ni變bian輸shu入ru側ce產chan生sheng高gao壓ya燒shao壞huai可ke控kong矽gui。另ling外wai,如ru果guo在zai維wei修xiu中zhong更geng換huan了le電dian抗kang器qi,而er電dian抗kang器qi的de電dian感gan量liang、鐵芯麵積小於要求值,會使電抗器在大電流工作時,因飽和失去限流作用燒壞可控矽。
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